Cleaning of medical devices is a critical step for evaluating biocompatibility and controlling the microbiological load for sterilization, 紧密配合ISO 10993-1要求. 患者安全不仅与正在使用的特定材料有关, but also an understanding of the contaminants or residuals that can be introduced or observed during the manufacturing and handling processes.

The cleaning methods used need to be evaluated to ensure they don’t negatively impact either the biocompatibility or functional performance of the device. 另外, cleaning validations ensure that the cleaning process removes sufficient levels of contaminants without introducing new contaminants. Cleanliness evaluations of devices can range from testing water purity used in manufacturing processes on a quarterly or monthly basis, 确认清洗剂残留物已被清除, 以及减轻环境风险. 其他领域包括清洁过程中使用的材料的风险评估, 在整个生产过程中识别潜在污染物, 并确保灭菌前的生物负荷水平足够低.

器械清洁度评估并不局限于生产过程. 可重复使用的医疗设备 undergo cleaning and disinfection, or sterilization, reprocessing procedures between patients. These reprocessing instructions for use (IFU) must also be validated to prevent any cross-patient contamination in healthcare settings.

总的来说,向用户提供清洁设备是制造商的责任. The objective of the cleaning validation is to determine the effectiveness of the cleaning processes to remove physical, 化学, 微生物污染物或残留物低于规定水平. This can be handled with process cleaning steps designed to remove any contamination from the previous step, 在零件分发之前进行最后的清洗. ISO 19227 is a guidance often used to evaluate orthopedic implants cleanliness and includes the methods listed below. 还概述了其他相关方法.

Partnering with im体育APP allows your company to mitigate risk knowing that we are working diligently to bring your safe product to market quickly. 有关我们微生物分析服务的更多信息或要求报价, im体育APP 今天.

微生物分析

微生物污染水平测试

在最后灭菌和包装之前, 医疗器械和药品通常必须进行生物负荷试验, a quantitative determination of the population of viable micro-organisms either on or in the product. This testing relates to non-sterile medical products as well as pre-sterilization product evaluation. Results from bioburden testing can be utilized to determine proper sterilization levels and procedures.

微生物特性(ISO 11737-1)

根据ISO 11737进行的生物负荷测试可能包括需氧细菌, 孢子, 需氧菌, 厌氧生物, 或者以上的任意组合. 最常见的, 微生物分析包括产物提取和膜过滤, 培养基上微生物的生长, 并列举可见的殖民地. 另外,也可以应用板数方法(特定于产品)。.

生物负荷回收验证(ISO 11135) -重复或接种法

Bioburden recovery validation is employed to develop and validate a product-specific bioburden testing procedure that will evaluate effectiveness of the procedure, 评估产品/样品的抗菌性能, 为这个过程建立一个恢复因子.

The repetitive (exhaustive) recovery method uses the naturally occurring bioburden of the product to determine the efficiency of the recovery on a test article. 

The spore inoculation method determines the efficiency of recovering the naturally occurring bioburden on a test article by creating an artificial bioburden.

微生物分析

细菌内毒素检查(BET)

细菌内毒素检查(BET) is performed as part of lot release for medical devices and injectable pharmaceutical products. 测试 for endotoxins helps ensure that medical devices and implants are safe for human use. It is performed as part of routine monitoring in water systems and incoming materials to ensure that the processes implemented do not contribute to contamination.

动力学显色 & 浊度法(usp85)

This method is an in-vitro quantitative assay which photometrically detects endotoxins from gram-negative bacteria, 使用鲎试剂(LAL).本微生物分析适用于医疗器械, 无菌和无热原组件, 人和动物的肠外用药, 和其他生物制品作为热原反应的重要预测指标.

必须对每个设备和工艺/材料的变更进行验证. im体育APP的动力学显色检出限为0.005 EU/ml,而动态比浊法的检出限为0.010年欧盟/毫升.

 
微生物分析

细胞毒性测试

细胞毒性试验评估医疗器械和材料的毒性. 在获得监管机构批准之前,所有医疗器械都需要进行细胞毒素测试. The testing process is a rapid and highly standardized method that identifies any significant amounts of potentially harmful substances in biomedical materials or devices. The results are useful for screening materials because they serve as a first step to providing evidence of biocompatibility.

细胞毒性(ISO 10993 - 5, USP 87)

ISO 10993 - 5 and USP 87 are in-vitro qualitative assays used to determine the presence of toxins in medical devices, 他们的组件, 或者与哺乳动物细胞活力有关的原材料.

测试在最终产品上进行, 最终产品的代表性样品, 或以与最终产品相同的方式加工的材料(见ISO 10993-1). 样品按照ISO 10993 - 12制备.

Any device or implant that is sterilized before use should be sterilized per manufacturer recommendations prior to testing. 如果使用非无菌的测试样品, the lab will also require that they be checked for bacterial contamination in order to avoid a false assessment of cytotoxicity.

使用L929细胞进行三次重复测试.

常用方法

最常用的细胞毒性检测方法是MEM洗脱法. MEM Elution mimics actual conditions in which medical devices would be used and exaggerates them. 其它测试方法包括琼脂糖覆盖法和直接接触法. 

微生物分析

总有机碳(TOC) & 导电率

总有机碳(TOC) testing supports medical device manufacturers monitoring their water for adherence to USP and EP standards. 它也用于验证单一和可重复使用的医疗器械的清洁度. It is performed to ensure water systems maintain safe levels of organic compounds and evaluate whether contaminants or residuals from cleaning agents or manufacturing fluids are present.

微生物分析

根据ASTM F2459进行重量残留物分析

This test method covers the qualitative assessment of the amount of residue obtained from medical device metallic components when extracted by aqueous or organic solvents. 重力法本身对清洁度评估可能不够敏感, 通常与FTIR和GC-MS等补充分析技术一起使用.

国际标准组织
  • ISO 10993 - 5
  • ISO 10993 - 12
  • ISO 11731 - 1:2018
  • ISO 11135
  • ISO 19227
美国药典 
  • USP <31>
  • USP <61>
  • USP <62>
  • USP <85>
  • USP <87>
  • USP <161>
  • USP <643>
  • USP <645>
  • USP <1231>
其他标准
  • ANSI / AAMI ST72
  • SM 5310 c
  • ASTM F2459-18
  • ASTM F2847-17
  • ASTM F3127-16
  • ASTM F3208-20

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可重复使用医疗器械后处理验证和测试

Every Reusable Medical Device must be reprocessed before reuse to minimize risk of contamination; this includes cleaning and either sterilization or disinfection.

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